Machine overview：
| Machine Size(L*W*H) | 3920mm x 1300mm x 1800mm |
| Work table Z-height | 710mm |
| For OP legs z-height | 900mm |
Process Comparison：
| Process before changing | Process after changing | Change Purpose |
| 1.Manual manual discharge; 2.Labeling by mechanical positioning; 3.Visual inspection of labeling accuracy; 4.Forming the carton with a semi-automatic molding machine. |
2.CCD camera positioning accurate labeling; 3. Accurately check the accuracy of labeling by CCD camera; 4.Automatic feeding and folding machine for carton forming. | Manual 400pcs/ hour; Automatic 550PCS/ hour; UPPH: 57 raised to 550. |
| Semi-automatic and automatic comparison | ||||
| content | Semi-automatic | automatic | proportion | Remarks |
| UPH | 400pcs | 550pcs | Promotion ratio 37% | NO |
| UPPH | 57pcs | 550pcs | NO | NO |
| 人数 Number of people | 7 people | 1 people | Reduce 6 people | NO |
| Detection method | Manual measurement labeling accuracy | CCD automatic detection of labeling accuracy, mixing | NO | Reduce manual misjudgment and miss judgment |
| Tray positioning method | Mechanical positioning | Mechanical positioning + CCD calibration | NO | Precise positioning without design basis |
productivity calculation:
| Station name | C/T |
| Carton automatic feeding module | 6.4s |
| Carton automatic conveying module | 5.4s |
| Automatic labeling module | 6.4s |
| NG take-up and carton flip module | 4.6s |
| NG take-up and carton rotation module | 6.4s |
| Remarks1.Integrate the C/T time of each module of the entire production line, where 6.4S is the bottleneck time of the whole line: then the ticking time of the whole line is 6.4S；2. 1 hour of production capacity is：3600s÷6.4s=562.53.Equipment efficiency is calculated at 98%, and 1 hour capacity is: 562.5x98%=551Pcs/hour | |
