Industry News
May. 30, 2023 Source: Bojay
As a key process in the production and assembly of electronic products, dispenser is widely used in 3C , SMT, semiconductor , new energy industry, etc. Related products such as mobile phones, smart watches, VR glasses, automotive electronics, etc. are closely related to our daily life. Traditional processes such as PCB board Underfill&Coating, Dam&FILL, TP bonding curved screen border process, MEMS packaging process, automotive water cooling plate thermal glue process, PCBA plug-in board RTV dispensing process, Mililed dispensing process, VCM/CCM camera dispensing process, screen shading/protection dispensing Technology, etc.
With the development trend of electronic products becoming more portable, lightweight and integrated, in the production and assembly process of products, there is a new higher demand for dispensing process based on the traditional process, which is mainly reflected in the following aspects:
Precision control
-- Position accuracy and surface accuracy up to μm level, to meet the requirements of highly integrated, small area dispensing;
Microapplication
-- The minimum amount of single glue up to 0.01mg, the minimum point diameter up to 100um, to meet the key performance requirements of small components, such as bonding, fixing, protection, conduction, etc.;
Closed loop control
-- Testing the amount of glue and the appearance effect of dispensing, real-time closed-loop control, in order to meet the mass, high-efficiency production needs, reduce human intervention;
Whole line solution
-- Dispensing process as a key process of product production and assembly process, and the process before and after the close connection, the whole line solution can provide customers with lower comprehensive cost, lower risk and more valuable products and services;
Easier debugging and maintenance
Dispenser includes dispenser motion control part and valve body fluid control part, early process debugging and maintenance including software programming, motion parameter debugging, valve body parameter debugging, dispensing effect debugging, valve body disassembly cleaning and maintenance process, the operator has higher technical requirements and process experience requirements, customers to simplify the difficulty of debugging, There is a growing need to reduce maintenance cycles;
After years of industry application accumulation and process precipitation, Bojay uphold the development vision of "make dispensing simpler, professional segmentation field", focusing on 3C, new energy, semiconductor, Mililed industry, focusing on SMT dispensing process, MEMS dispensing process segmentation field, on the basis of traditional dispensing application, constantly overcome the industry process pain points, In motion control, software, fluid control research and development, launched a standard series of machine and valve body, through long-term mass production verification, to provide customers with more stable, more efficient, more valuable products and services, the main product lines are as follows:
u High Accuracy 、High Speed
• By the reliable servo-motor and Grinding-Screw design, to make high dispense-accuracy.
• Leading position-control mode.
• Compatible with time & speed control mode.
u Intelligent closed loop control
• Intelligent Visual recognition & position, compatible flying capture
• RWB tri-thoroughfare Stroboscopic illuminant control system
• 3D irregular surface interpolation motion function
• Automatic compensation function of laser ranging
u Digital Control System
• All the Parameter configuration of module is control by the high integrate software
u Occupied space
• Reasonable industrial design to reduce occupied space
Single valve & Single conveyor Dispenser
u High Accuracy 、High Speed
• Maximum speed 1m/s, Maximum acceleration 1G
• By the reliable servo-motor and Grinding-Screw design, to make high dispense-accuracy.
• Leading position-control mode.
• Compatible with time & speed control mode.
u Intelligent closed loop control
• Intelligent Visual recognition & position, compatible flying capture
• RWB tri-thoroughfare Stroboscopic illuminant control system
• 3D irregular surface interpolation motion function
• Automatic compensation function of laser ranging
u Digital Control System
• All the Parameter configuration of module is control by the high integrate software
u Occupied space
• Reduce total expenses.
• Reasonable industrial design to reduce occupied space
Double rail double valve dispenser
u High Accuracy 、High Speed
• Maximum speed 1m/s, Maximum acceleration 1G
• By the reliable servo-motor and Grinding-Screw design, to make high dispense-accuracy.
• Double rail and double valve.The production efficiency can be increased to 2 times or more
• Leading position-control mode.
• Compatible with time & speed control mode.
u Intelligent closed loop control
• Intelligent Visual recognition & position, compatible flying capture
• RWB tri-thoroughfare Stroboscopic illuminant control system
• 3D irregular surface interpolation motion function
• Automatic compensation function of laser ranging
u Digital Control System
• All the Parameter configuration of module is control by the high integrate software